Bevel grinding jig by Aaron Gough
Bevel grinding jig by Aaron Gough
May 29, 2016
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How to tell your finishing tool is getting dull when hard-milling... Well this and the awful noise it made while roughing! This tool has roughed/finished the profiles on around 2 dozen knives at this point though, all making fairly aggressive roughing cuts in fully hardened A2 tool steel. Pretty amazing that it has lasted so well! | Gough Custom
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The new fixture actually works! Hurrah! Here you can see it machining the tips of the blades with absolutely no fuss. No squealing or chatter. This part of the blade used to be the worst on the old fixture, it would chatter and rattle constantly and kill tools quickly, it's nice to see it going so smoothly! Because the fixture holds the blades so well I've been able to go back to machining in a HSM style (from the outside in) rather than 'slotting' like I was before. This should hopefully also h
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The new fixture actually works! Hurrah! Here you can see it machi…
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I've spent the last few days working on the programming for the handle scales, looking good so far! Seems like I'm going to end up totally 3D milling the handle scales now because it lets me bake in a lot of little things like corner radiuses that would be inconsistent if done by hand. Here you can see the CNC machining the edges of the handle scales with a 1/2" ballnose endmill. It's been a bit challenging to get this work right because my machine has fairly limited memory and 3D surfacing gene
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I've spent the last few days working on the programming for the handl…
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Spent a bit of time today reworking my rough machining toolpaths to take advantage of my newly rebuilt CNC! As you can see I'm totally shredding through some A2 tool steel here! Running a 1/4" 4 flute AiTIN coated solid carbide endmill w/ 0.06" corner radius from @maritoolusa at 425SFM dry with a low psi air blast. 6500rpm, 60ipm, 0.156 depth of cut, 0.06" width of cut. This along with a bunch of other changes has shaved about 25% off the cycle time for my roughing operations which is great! I'l
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Spent a bit of time today reworking my rough machining toolpaths to t…
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